Digital Twin
Digital Twin

Your mill in pixels.
Simulated. Synchronized.

3D models of machines and processes, real-time sync with physical mill via IoT, simulation for what-if analysis, AR-assisted maintenance. The mill's digital mirror.

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3D

models

Live

sync

What-if

simulation

AR

ready

How It Works

Twin Lifecycle

Build Model3D + sensors
SyncIoT live
Visualizecurrent state
Simulatescenarios
Actinformed decision
3D Mill Model
3D Mill Model

3D Mill Model

Every machine. Modeled.

3D models of paper machines, converting lines, warehouses. Click any component to see live status, last maintenance, sensor data, documentation. Visual operations dashboard.

  • 3D models of every major asset
  • Component-level click-through
  • Live status overlay (red/yellow/green)
  • Maintenance history per component
  • Spare parts catalog linked
  • Walkthrough mode for training
Simulation
Simulation

Simulation

What if we change X?

Run what-if scenarios on the digital twin — change machine speed, swap grade, modify shift pattern. Engine predicts outcomes before real change.

  • Speed + grade scenario sims
  • Throughput prediction
  • Quality outcome prediction
  • Cost impact estimation
  • Energy consumption forecast
  • Side-by-side scenario compare
AR Assistance
AR Assistance

AR Assistance

Augmented reality for maintenance.

AR app overlays digital information onto physical machines — through phone camera or AR glasses. Maintenance techs see step-by-step instructions on the real equipment.

  • AR app for iOS / Android / glasses
  • Step-by-step maintenance overlay
  • Component identification via camera
  • Documentation + video at point-of-need
  • Remote expert assist via video
  • Audit trail of AR sessions

Every Feature

Complete capability matrix.

Click any capability to drill in.

Preview — available on requestRoadmap — planned within 12 months
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3D Mill Model

Every major asset modeled in 3D with click-through to component-level detail. Visual operations dashboard for management walkthroughs.

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Live IoT Sync

Sensor data from IoT module overlays the 3D model in real time. Red components are alarming; yellow are warning; green are healthy.

Drill in

What-if Simulation

Test changes before making them. Speed up the paper machine? Run simulation; see throughput + quality + energy impact.

Drill in

Outcome Prediction

ML-trained on historical data predicts how scenario changes will affect throughput, quality, cost, and energy use.

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AR Maintenance

AR overlay on physical machines through phone camera or AR glasses. Step-by-step instructions visible on the equipment itself.

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Documentation Overlay

Tap any component in AR; relevant manuals, videos, drawings appear. Knowledge at the point of need.

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Remote Expert

Field tech shares AR view with remote expert who can annotate, point, and guide. Solves problems without flying in specialists.

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Trend Comparison

Compare twin-predicted outcomes to actual outcomes. Model accuracy improves over time as data accumulates.

Drill in

Training Mode

Use the twin for operator and maintenance training. Practice scenarios safely; build muscle memory before touching real equipment.

Integrations

Works with everything else.

Every Digital Twin action flows into the other modules — no manual data re-entry, no reconciliation pain.

Digital Twin→IoT

Sensor data → twin overlay

Real-time visualization

Digital Twin→Maintenance

AR work orders

Step-by-step on equipment

Digital Twin→Production

Simulation → planning

Test changes before commit

Digital Twin→AI

Outcome prediction models

ML-trained scenario sim

Paper mill

Ready to modernize your mill?

See Papyrus BPApp
in your mill.

Book a personalized demo. We'll walk through every module relevant to your operation — from Deckle optimization to GSTR-3B compliance.

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